SNS TECHNOSYS offers complete retrofit Industrial IOT ECO-System to monitor OEE of your any Make/Model Welding Machines. The solution monitor parameters such as Arc-Time(Weld Time), Linear Meter, Weld Deposition, Weld Voltage and Weld Current. WeldMon fit on the welding machine and shift-wise demontrates the realtime parameters of welding machine.

The WeldMon need motor signal access as input and rest SNS algorithm,calculates the accurate Arc-time. The Encoder pully shall fix at Wire-Feeder to measure the wire consumption (Linear Meter) and Welding Deposition. Welding Voltage and Current are directly tap from The machine.

Applying OEE to MIG/TIG Welding Machines

OEE (Overall Equipment Effectiveness) for welding machines brings structure and clarity by measuring:

1. Performance

Actual Arc time vs expected (Target) Arc time
Welding cycle time deviations
Operator efficiency across shifts

2. Availability

Machine ON vs OFF time
Machine Idle Time
Waiting time due to job changeover or material shortage

Monitor the above two dimensions data in real time then the hidden losses become visible.

How SNS IoT Enables Real-Time OEE for MIG/TIG Welding Machines

SNS Edge Devices can non-intrusively capture any make model machines:

Arc Time
Linear Meter (wire consumption)
Weld deposition

This data flows into SNSConnect, the AWS cloud based software dashboard that show:

Live OEE per machine
Shift-wise and operator-wise productivity
Downtime trends

The result? From reactive firefighting to proactive improvement.

WeldMon - Industrial IOT Edge Device

Main Features

Plug-n-play installationto to any make and model of welding machines
Measures Arc-Time, Linear Meter, Weld Deposition
Shift wise Real-Time parameters monitoring and display on device
Machine voltage and current
User settable data logging Interval
Target setting- Remotely, shift-wise target setting to all the machines
facilitate to add the operator name against machine
Machine target setting from remote server

Bluetooth for Mobile App device set-up
Data logging with time stamping
Visualise Shiftwise Data as Arc-Time, Linear Meter, Weld Deposition,
Target, Total Arc-Time, Linear Meter and Weld Deposition, %
completion
Machine-wise OEE, Opertor-wise OEE
Operates on 230VAC supply
FOTA support
2.4 GHz wireless (Wi-Fi) for SNSConnect